Hepatitis C virus (HCV) assembly and envelopment are coordinated by a complex protein interaction network that includes most of the viral structural and nonstructural proteins. While the nonstructural protein 4A (NS4A) is known to be important for viral particle production， the specific function of NS4A in this process is not well understood. We performed mutagenesis of the C-terminal acidic domain of NS4A and found that mutation of several of these amino acids prevented the formation of the viral envelope， and therefore the production of infectious virions， without affecting viral RNA replication. In an overexpression system， we found that NS4A interacted with several viral proteins known to coordinate envelopment， including the viral E1 glycoprotein. One of the NS4A C-terminal mutations， Y45F， disrupted the interaction of NS4A with E1. Specifically， NS4A interacted with the first hydrophobic region of E1， a region previously described as regulating viral particle production. Indeed， we found that an E1 mutation in this region， D72A， also disrupted the interaction of NS4A with E1. Supernatants from HCV NS4A Y45F transfected cells had significantly reduced levels of HCV RNA， however they contained equivalent levels of Core protein. Interestingly， the Core protein secreted from these cells formed high order oligomers with a density matching the infectious virus secreted from wild-type cells. These results suggest that this Y45F mutation in NS4A causes secretion of low-density Core particles lacking genomic HCV RNA. These results corroborate previous findings showing that the E1 D72A mutation also causes secretion of Core complexes lacking genomic HCV RNA， and therefore suggest that the interaction between NS4A and E1 is involved in the incorporation of viral RNA into infectious HCV particles. Our findings define a new role for NS4A in the HCV lifecycle and help elucidate the protein interactions necessary for production of infectious virus.